Readers will remember me posting this pic:
In that pic of a couple of days ago, I have ‘wadded’ a couple of leaves of Whole Leaf Tobacco which I bought for experimental purposes. I was seeking to know whether or not the leaf had simply been yellowed or had been fermented. After two days of wadding, I abandoned the experiment. I was not getting the familiar sweet smell and the leaves were not getting sticky. I therefore concluded that the leaves had, in fact, fermented (been ‘cured’). However, the experiment had interesting consequences. Look at this pic:
The leaf on the left is one that was not wadded. The leaf on the right was. Also, there was considerable shrinkage.
I do not know what to make of it. As I said, there was no change in smell and there was no stickiness to the touch (although the leaves stuck to each other somewhat). Nor was there much evaporation inside the sealed container. Another consideration is that, when I dried out the browned leaf, it became very brittle.
A number of questions arise:
Is the seller curing the leaf at home in a home-made chamber, or is he buying it in bulk?
Is the curing process curtailed at some point (eg. when the leaf goes yellow), and is that the reason that the leaves are still quite large
Why has the leaf turned dark brown merely because it has been wadded and put into a sealed container for two days?
Does the change of colour matter in itself?
Does the change of colour mean that the material in the leaf has become more concentrated (ie. Carbon, Nicotine and Sugars etc form a greater part of the material as water and gases evaporate)?
Does this have any implications for the towelling/wadding method?
————————-
Only the last point really matters.
I think that it does. It may well be that the leaves ought not to be towelled for very long. Maybe a couple of days would suffice, before wadding. But not all the leaves proceed at the same pace! But we must bear in mind that using the towelling/wadding method is intended to speed up the process of curing, and that it works.
This next year, there are a number of possible experiments which can be performed. Acet’s method of wadding green leaves and putting them into a sealed plastic bag and hanging the bag in a warm place has merit. J Brown’s method of using her aga works to turn the leaves a uniform yellow. Rose, of course, uses her towelling and warm window ledge method. Sun drying has also been suggested.
For myself, I intend the following:
If any part of a towelled leaf starts to ‘sweat’ and turns dark brown, I shall say that it is cured and cut it off and put it into a container. When a leaf or part of a leaf turns yellow and the rest of the leaf is pale green, I shall assume that those parts can be wadded. If part of a leaf stays stubbornly dark green I’ll cut it off and put it with other green leaves.
Is this getting too complicated? You may think so, but remember that the whole procedure cost nothing other than your time. By all means, build curing chambers and kilns if you wish, and spend money on heaters and humidifiers and fans. That is your decision.
For myself, only wild horses will drag me away from the wadding method of curing. The sickly sweet smell of the tobacco which results is both awful and lovely. I am smoking, at this moment, one of my creations. It is about half bland whole leaf stuff and half my own stuff, which has been re-moistened and sweetened with orange peel.
The taste is divine.
I am perfectly happy to use the bland whole leaf stuff as a ‘cutter’ to reduce the intensity of my home grown, and that is another reason that I abandoned the experiment of wadding whole leaf.
But I have some ‘making’ to do………..


20/01/2013 at 11:55
Very interesting!!! A couple of thoughts – I would imagine that, if your whole leaf had been completely dry, you would have been unable to roll it up to wad it, without it breaking apart, no?? I imagine that the whole leaf has been ‘air cured’. In the photos that I see on the internet, people hang the leaves in sheds, etc. (in warm, dry climates, mind you), and the leaves, not touching each other, become a light brown. I think maybe this might be as far into the process as your whole leaf went. The hanging in the shed is supposed to remove the colour of the leaf, while still keeping the leaf supple and not dried out, from what I understand. I find that, doing the towelling and fermenting, my homegrown tobacco becomes much darker than the tobacco that is in commercial cigarettes. I believe the commercial tobacco is cured (air, flue, etc) and then aged perhaps, so that it doesn’t become any darker than it was during the curing process. From what I have read, there are additional steps taken in pipe and cigar tobacco (which is usually much darker than cigarette tobacco) and perhaps this is what we are doing by wadding. I must say, I find the whole process on the internet quite confusing, as there are so many different opinions. But I am very happy with the towelling/wadding process, and will continue with this (and do thank you for it, as well!!), and have added microwaving the wadded leaves to the process, as well. I find that when the wadded leaves are microwaved, they do not come out brittle, but are leathery, and the microwaving seems to remove the left over ammonia from the leaves, as well. (When wadding, I find that initially, when you open the container, the ammonia smell is strong, but after a few days, this turns into a sweet smell. I was totally surprised when, microwaving the sweet smelling leaves, that copious amounts of ammonia smelling steam came out of the microwave, even though I thought that very little ammonia would be left). There was actually a TV program regarding this:
http://www.pbs.org/wgbh/nova/transcripts/2810cigarette.html
where it indicated that microwaving was helpful in the tobacco process, reducing nitrosamines, etc in the cured leaves.
We are becoming scientists, with all of our experimentation!!
20/01/2013 at 14:46
JB, the only thing I use a microwave oven for is blasting the bejesus out of RFID tags in new clothes and passports
… I certainly wouldn’t cook any food in there, not sure it does your tobacco any good either.
http://www.naturalnews.com/023103.html
http://www.naturalnews.com/021966.html
http://www.mercola.com/article/microwave/hazards2.htm
21/01/2013 at 10:44
Funnily enough, I would tend to agree with you – I have never cooked food in a microwave, and have only recently been given one. I would agree that cooking food with radio waves, where you are exciting atoms to produce friction, is certainly far more questionable than using heat to cook food. On the other hand, the experiment in the link, indicating the reduction of nitrosamines in tobacco through microwave ‘curing’ was rather interesting. Strangely, in the link, the microwave bursting into flame supports Junican’s experience with the microwave popping and sparking. I have never had that.
On the other hand, Acet, I will bet that you have a mobile phone!! We tend to ignore various scientific conclusions, based on our individual convenience….:)
21/01/2013 at 12:16
I’ll get on the other side of that bet JB, I’ve not used a GSM for over 10 years, and the house is reasonably wi-fi free since our modem sits inside a faraday cage.
The nitrosamines business certainly is interesting and warrants further investigation, but bear in mind, the PBS is a bit of a left-wing establishment mouthpiece whose main purpose generally seems to be in the deception of the public, a bit like our dear old BBC really.
Actually the passport idea is a bad one, blasting the RFID would invalidate it and would probably burn a hole in it, to boot. Lucky I still have an old low-tech one.
20/01/2013 at 16:03
I have read the transcript J.
I was surprised to see the statement that some ‘scientists’ think that bacteria are involved in curing. I believe that it is not so. In fact, I understand that it is enzymes (being bio-molecules) which are active in curing. In other words, it is a chemical process.
I was also surprised to see the claim that whatshisname ‘cured’ tobacco leaves in a microwave oven in two minutes. If that were true, then why don’t tobacco companies do it? Having said that, it could be that he wrapped the leaves in something (a towel perhaps?) as he microwaved them. (Another possible experiment?) When I tried to dry wet leaves after wadding, the microwave started spitting and sparking! So I stopped. However, provided that the leaves were already pretty dry, microwaving was OK to finish off the drying quickly. I had the same experience of stinks emerging from the microwave in concentration!
The whole leaf was dry but pliable. I am sure that you are right in believing that it still contained quite a lot of moisture.
One of the things which intrigues me is shrinkage. I am wondering if it may be possible to reduce shrinkage in the towelling part of the process.
But I can do nothing until the next harvest!
21/01/2013 at 12:22
I’m surprised there was no improvement in the taste, J, but perhaps your whole leaf was already fermented when you recieved it.
My experiment with the flattened mid-ribs was partially successful, although the end result is still too harsh to smoke, ‘though it makes decent enough snuff.
I have left some in the airing cupboard to ferment for a few more days, see if that makes any difference.
21/01/2013 at 14:53
I removed the midribs, dried them out completely and then ground them in my daughter’s coffee grinder. Worked a treat.